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  Reverse Engineering: Case Studies
 

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Reverse Engineering Capabilities and Experience

The Axis-IT&T reverse engineering team has executed several reverse engineering projects for plastics, sheet metal and soft foam components.

A few reverse engineering projects delivered by Axis-IT&T are:

Dashboard of a tractor

The dashboard of a tractor was scanned by a white light scanner, using multiple exposures. Point cloud data, was aligned using the IMAlign software. The CAD model was then created using the Surfacer software.

Fenders of a car

A white light scanner was used to capture the point cloud data for the fenders of a car. Accuracy of the component; dimensional accuracy of the fenders were checked by overlaying the CAD model created by reverse engineering on the original CAD data of the component. Modeling was done using the Surfacer software.

Impeller of a radiator cooling fan

Axis-IT&T engineers converted the sheet metal impeller of a radiator cooling fan to plastic. Surface data of the sheet metal impeller was captured using a white light scanner creating the CAD model. Fine-tuning was done on the reverse engineered CAD model to design the plastic impeller that would give the same results as the original sheet metal impeller.

Tail light assembly for a two-wheeler

TAIL LIGHT ASSEMBLY
LENS OF THE TAIL LIGHT

Complete tail light assembly was required for the new model of a two wheeler. Reverse engineering of a similar assembly was done to create the CAD model. The surface data of the component was captured using a CMM and the modeling was done in Pro/ENGINEER. All the components of the assembly were modeled separately and then modified as per the client's requirement. The modified components were then assembled and checked for fitment and interferences.

Fuel Pump casing

LOWER DIE
UPPER DIE

CAD models of the lower die and upper die for casing of a pump were created. The component given by the client was damaged and had numerous pit marks. Axis -IT&T had to repair the surface of the components during the reverse engineering process.

Soft toy


COMPONENT

CAD MODEL

Axis - IT&T received a soft foam component as the input to be scanned and modeled. The point cloud data was captured using a white light scanner and the model was created using the Surfacer software.

Other Case Studies

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