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Tool Design Tool design
is critical to the manufacturing industry. Tooling is the foundation
for any product design and manufacturing, and is an area of focus
at Axis-IT&T
Several of the Fortune 500 companies are now outsourcing their
tool design jobs to specialist firms with in-house expertise,
like Axis-IT&T
Tool design programs deliver product
drawings for:
- Dies - metal stamping
- Molds - plastic processes
- Jigs and fixtures
- Gauge design
The specialist tool designers at Axis-IT&T,
have both the creativity and the ability to pay attention to detail
that are essential to produce tools for:
- Automotives
- Consumer durables
- Medical equipment
- Electrical systems
- Special machinery
- Heavy engineering
- White goods
The Axis -IT&T tool designers work
with the following inputs to deliver tool design projects:
- Component drawing / CAD model
- Number of cavities
- Tool design standards, if any
- Details of Injection molding machine
- Material of the component and shrinkage allowance to be applied
- Type of runner (runner design for PDC) and fitment details
for the hot runner
- Type of mould base to be used (DME / HASCO or any other)
- Reference drawings illustrating the level of detailing required
- Parting line details or approved modifications
- Tolerance analysis
- List of standard parts and hardware
- Areas for which electrodes are preferred
The Axis-IT&T engineers have skills
in the use of and access to the following tools:
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Pro/ENGINEER |
Pro/MECHANICA |
|
CATIA |
ABAQUS |
|
SolidWorks |
HyperMesh |
|
Inventor |
StruCad |
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Unigraphics |
Xsteel |
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ANSYS |
3DPlus |
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AutoCAD |
Stad-III |
|
I-deas |
MicroStation |
Some examples of tool designs done by the Axis-IT&T tool
designers are:
| Head
light assembly
3D modeling, extraction of core and cavity |
  |
| Passenger
Car
Door hinge, rail, roof side Inner (right & left), panel,
front pillar (right & left), reinforcement front door
hinge (right & left) |
|
| Die
for quadrant cover |
|
| Tractor
Dash board, instrument panel front |
|
| Scooter
Front mudguard, front panel (right & left), front center
panel, fuel tank |
|
| Tail light
assembly for a two wheeler motorcycle |
|
Axis-IT&T has delivered tool design
solutions by defining the most complex geometry for creating single
and multiple cavity molds.
Injection
Molding Image
|
|
Cylinder head |

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Crank case for a two wheeler |
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Part modeling, extraction of core, cavity,
sliders and electrode
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