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Tool Design

Tool design is critical to the manufacturing industry. Tooling is the foundation for any product design and manufacturing, and is an area of focus at Axis-IT&T

Several of the Fortune 500 companies are now outsourcing their tool design jobs to specialist firms with in-house expertise, like Axis-IT&T

Tool design programs deliver product drawings for:

  • Dies - metal stamping
  • Molds - plastic processes
  • Jigs and fixtures
  • Gauge design

The specialist tool designers at Axis-IT&T, have both the creativity and the ability to pay attention to detail that are essential to produce tools for:

  • Automotives
  • Consumer durables
  • Medical equipment
  • Electrical systems
  • Special machinery
  • Heavy engineering
  • White goods

The Axis -IT&T tool designers work with the following inputs to deliver tool design projects:

  • Component drawing / CAD model
  • Number of cavities
  • Tool design standards, if any
  • Details of Injection molding machine
  • Material of the component and shrinkage allowance to be applied
  • Type of runner (runner design for PDC) and fitment details for the hot runner
  • Type of mould base to be used (DME / HASCO or any other)
  • Reference drawings illustrating the level of detailing required
  • Parting line details or approved modifications
  • Tolerance analysis
  • List of standard parts and hardware
  • Areas for which electrodes are preferred

The Axis-IT&T engineers have skills in the use of and access to the following tools:

Pro/ENGINEER

Pro/MECHANICA

CATIA

ABAQUS

SolidWorks

HyperMesh

Inventor

StruCad

Unigraphics

Xsteel

ANSYS

3DPlus

AutoCAD

Stad-III

I-deas

MicroStation


Some examples of tool designs done by the Axis-IT&T tool designers are:

Head light assembly
3D modeling, extraction of core and cavity
Head light assemblyHead light assembly
Passenger Car
Door hinge, rail, roof side Inner (right & left), panel, front pillar (right & left), reinforcement front door hinge (right & left)
Die for quadrant cover
Die for quadrant cover
Tractor
Dash board, instrument panel front
Scooter
Front mudguard, front panel (right & left), front center panel, fuel tank
Tail light assembly for a two wheeler motorcycle
Tail light assembly

Axis-IT&T has delivered tool design solutions by defining the most complex geometry for creating single and multiple cavity molds.

Injection Molding Image
Injection Molding Image

Cylinder head
Cylinder head

Crank case for a two wheeler
Crank case for a two wheeler

Part modeling, extraction of core, cavity, sliders and electrode

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